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Custom Polycotton Fabric

What is polycotton fabric and why is it so popular? Here we uncover more about this cotton and polyester hybrid, and why it is such a popular choice for clothing, decor, bedding, and more. Understand the popularity of our polycotton fabric, and design your own polycotton fabric online.

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Loose Knit Jersey 5.46oz Max Print: 1.44m Loose Knit Jersey 5.46oz From $39.50
Cotton-Linen 228gsm Max Print: 1.38m Cotton-Linen 228gsm From $39.50
Svelte Microfibre Towelling 220gsm Max Print: 1.58m Svelte Microfibre Towelling 220gsm From $39.50
Crystal Voile Cotton Silk 1.18oz Max Print: 1.33m Crystal Voile Cotton Silk 1.18oz From $72.50
Silhouette Cotton Sateen 3.69oz Max Print: 1.74m Silhouette Cotton Sateen 3.69oz From $44.50
Linden Waterproof 3.54oz Max Print: 1.45m Linden Waterproof 3.54oz From $39.50
Soft Velvet 8.26oz Max Print: 1.42m Soft Velvet 8.26oz From $39.50
Soft Shell Jersey 10.32oz Max Print: 1.43m Soft Shell Jersey 10.32oz From $44.50
Deluxe Organic Cotton Satin 130gsm Max Print: 1.55m Deluxe Organic Cotton Satin 130gsm From $44.50
Wool Silk Blend Plain Weave 3.33oz Max Print: 1.4m Wool Silk Blend Plain Weave 3.33oz From $70
Cotton Satin 5.07 oz Max Print: 1.49m Cotton Satin 5.07 oz From $39.50
Cotton Twill 6.28oz Max Print: 1.45m Cotton Twill 6.28oz From $39.50
Quilted Jersey Stretch 7.52oz Max Print: 1.29m Quilted Jersey Stretch 7.52oz From $39.50
Speaker Grille Cloth 4.13oz Max Print: 1.47m Speaker Grille Cloth 4.13oz From $39.50
Mulberry Silk Habotai 38gsm Max Print: 1.08m Mulberry Silk Habotai 38gsm From $72.50
Butterfly Smooth Crepe 4.42oz Max Print: 1.43m Butterfly Smooth Crepe 4.42oz From $39.50
Silk Sensation (poly) 2.65oz Max Print: 1.4m Silk Sensation (poly) 2.65oz From $39.50
Breathable Waterproof 4.57oz Max Print: 1.45m Breathable Waterproof 4.57oz From $39.50
Organza 1.18oz Max Print: 1.39m Organza 1.18oz From $39.50
Dorchester Linen Look 6.81oz Max Print: 1.36m Dorchester Linen Look 6.81oz From $39.50
Lycra Soft Sheen 4.72oz Max Print: 1.43m Lycra Soft Sheen 4.72oz From $39.50
Scuba 8.11oz Max Print: 1.42m Scuba 8.11oz From $39.50
Roller Blind Standard (allows some light) 6.49oz Max Print: 1.57m Roller Blind Standard (allows some light) 6.49oz From $65
Sailor's Woven Canvas 14.16oz Max Print: 1.42m Sailor's Woven Canvas 14.16oz From $44.50
Oilcloth Matte 8.08oz Max Print: 1.39m Oilcloth Matte 8.08oz From $44.50
Janice Poplin Organic Cotton washed 3.98oz Max Print: 1.41m Janice Poplin Organic Cotton washed 3.98oz From $44.50
Lino 100% Linen Plain Weave 143gsm Max Print: 1.39m Lino 100% Linen Plain Weave 143gsm From $72.50
Panama Flo 4.42oz Max Print: 1.47m Panama Flo 4.42oz From $39.50
Lustrous Seduction Poly Satin 2.51oz Max Print: 1.44m Lustrous Seduction Poly Satin 2.51oz From $39.50
Crushed Velour 5.31oz Max Print: 1.35m Crushed Velour 5.31oz From $39.50
Polar Fleece 6.49oz Max Print: 1.55m Polar Fleece 6.49oz From $39.50
Neoprene 29.49oz Max Print: 1.3m Neoprene 29.49oz From $95
Tapestry 12 Count Max Print: 1m Tapestry 12 Count From $44.50
Poly Felt 0.12" Max Print: 0.99m Poly Felt 0.12" From $44.50
Panda Woven Bamboo 115gsm Max Print: 1.41m Panda Woven Bamboo 115gsm From $39.50
Feather Voile 55gsm FR Max Print: 1.55m Feather Voile 55gsm FR From $39.50
Mulayam 100% Cotton Mulmul 59gsm Max Print: 1.05m Mulayam 100% Cotton Mulmul 59gsm From $44.50
Royal Silk Chiffon 26gsm Max Print: 1.33m Royal Silk Chiffon 26gsm From $72.50
Plush Velvet 7.37oz Max Print: 1.42m Plush Velvet 7.37oz From $39.50
Pima Lawn 100% Cotton 2.21oz Pigment Max Print: 1.46m Pima Lawn 100% Cotton 2.21oz Pigment From $39.50
Pima Lawn 100% Cotton Washed 2.21oz Reactive Max Print: 1.45m Pima Lawn 100% Cotton Washed 2.21oz Reactive From $39.50
Cotton Drill 7.52oz Max Print: 1.49m Cotton Drill 7.52oz From $39.50
10oz Denim 8.85oz Max Print: 1.47m 10oz Denim 8.85oz From $39.50
Organic Cotton Canvas 7.67oz Max Print: 1.5m Organic Cotton Canvas 7.67oz From $44.50
Peached Poly Sheeting 3.83oz Max Print: 1.79m Peached Poly Sheeting 3.83oz From $39.50
Poly Twill 5.90oz Max Print: 1.44m Poly Twill 5.90oz From $39.50
Silk Impression (poly) 1.21 oz Max Print: 1.39m Silk Impression (poly) 1.21 oz From $39.50
Lucent Satin 3.54oz Max Print: 1.38m Lucent Satin 3.54oz From $39.50
Ripstop 1.92oz Max Print: 1.43m Ripstop 1.92oz From $39.50
Voille De Ville 3.54oz Max Print: 1.49m Voille De Ville 3.54oz From $39.50
Poly Georgette 1.92oz Max Print: 1.41m Poly Georgette 1.92oz From $39.50
Velvet Shimmer 10.94oz Max Print: 1.38m Velvet Shimmer 10.94oz From $44.50
Lycra Heavy Matte 7.37oz Max Print: 1.45m Lycra Heavy Matte 7.37oz From $39.50
Soft Fashion Jersey 5.90oz Max Print: 1.51m Soft Fashion Jersey 5.90oz From $39.50
Chain Jersey 7.52oz Max Print: 1.31m Chain Jersey 7.52oz From $39.50
Warm Leatherette 20.65oz Max Print: 1.27m Warm Leatherette 20.65oz From $65
Chichi Furnishing Velour 8.26oz Max Print: 1.37m Chichi Furnishing Velour 8.26oz From $39.50
Tapestry 14 Count Max Print: 1m Tapestry 14 Count From $44.50
Poly Felt 0.04" Max Print: 0.94m Poly Felt 0.04" From $39.50
Organic Recycled Cotton Twill 213gsm Max Print: 1.49m Organic Recycled Cotton Twill 213gsm From $39.50
Rustique Calico Organic Cotton 148gsm Max Print: 1.47m Rustique Calico Organic Cotton 148gsm From $39.50
Freefall Water resist Nylon 45gsm Max Print: 1.44m Freefall Water resist Nylon 45gsm From $39.50
Whisper Wool Cashmere Twill 30gsm Max Print: 1.3m Whisper Wool Cashmere Twill 30gsm From $95
Bounce Cotton Jersey 5.31oz Max Print: 1.51m Bounce Cotton Jersey 5.31oz From $44.50
Woven Canvas 8.85oz Max Print: 1.57m Woven Canvas 8.85oz From $39.50
Real 100% Silk Georgette 1.47oz Max Print: 1.33m Real 100% Silk Georgette 1.47oz From $70
Real 100% Light Silk Satin 1.47oz Max Print: 1.36m Real 100% Light Silk Satin 1.47oz From $70
Real 100% Silk Twill 1.59oz Max Print: 1.25m Real 100% Silk Twill 1.59oz From $70
Real 100% Silk Crepe de Chine 1.77oz Max Print: 1.37m Real 100% Silk Crepe de Chine 1.77oz From $70
Real 100% Silk Satin 2.51oz Max Print: 1.36m Real 100% Silk Satin 2.51oz From $95
Cotton Calico 5.3oz PGT Max Print: 1.47m Cotton Calico 5.3oz PGT From $39.50
Cosmic Cotton Warp Satin 246gsm Max Print: 1.36m Cosmic Cotton Warp Satin 246gsm From $39.50
Organic Half-Panama Cotton 8.85oz Max Print: 1.47m Organic Half-Panama Cotton 8.85oz From $44.50
Taffeta 2.65oz Max Print: 1.43m Taffeta 2.65oz From $39.50
Monroe Satin 4.72oz Max Print: 1.46m Monroe Satin 4.72oz From $39.50
Duchess Satin 4.13oz Max Print: 1.44m Duchess Satin 4.13oz From $39.50
Nautica Peached Splash Proof 5.07oz Max Print: 1.46m Nautica Peached Splash Proof 5.07oz From $39.50
Mulmul Soft Muslin (poly) 1.62oz Max Print: 1.29m Mulmul Soft Muslin (poly) 1.62oz From $39.50
Marbled Velvet 6.49oz Max Print: 1.41m Marbled Velvet 6.49oz From $39.50
Portobello Canvas 7.37oz Max Print: 1.45m Portobello Canvas 7.37oz From $39.50
Florence Power Net 1.77oz Max Print: 1.34m Florence Power Net 1.77oz From $39.50
Slinky Lycra Matte 6.19oz Max Print: 1.53m Slinky Lycra Matte 6.19oz From $39.50
Solange Silky Jersey 6.34oz Max Print: 1.42m Solange Silky Jersey 6.34oz From $39.50
Rox Sports Jersey 7.37oz Max Print: 1.49m Rox Sports Jersey 7.37oz From $39.50
Furnishing Leatherette 17.70oz Max Print: 1.28m Furnishing Leatherette 17.70oz From $65
Flex Sport Lycra 6.49oz Max Print: 1.45m Flex Sport Lycra 6.49oz From $39.50
Monty Organic Cotton Drill 249gsm Max Print: 1.49m Monty Organic Cotton Drill 249gsm From $39.50
Tokri Half Panama Cotton 230gsm Max Print: 1.45m Tokri Half Panama Cotton 230gsm From $39.50
Cottage Cotton Slub 107gsm Max Print: 1.42m Cottage Cotton Slub 107gsm From $39.50
Bull Denim 11.80oz Max Print: 1.48m Bull Denim 11.80oz From $39.50
Chenille 9.73oz Max Print: 1.45m Chenille 9.73oz From $39.50
Lycra Matte 4.13oz Max Print: 1.35m Lycra Matte 4.13oz From $39.50
Tapestry 10 Count Max Print: 1m Tapestry 10 Count From $44.50
Olivia Organza 100% Silk 1.45oz Max Print: 1.46m Olivia Organza 100% Silk 1.45oz From $70
Twill Elegance 98gsm Max Print: 1.46m Twill Elegance 98gsm From $39.50
Vea Organic Cotton Satin 140gsm Max Print: 1.46m Vea Organic Cotton Satin 140gsm From $44.50
Fashion Crepe 4.42oz Max Print: 1.37m Fashion Crepe 4.42oz From $39.50
Crepe de Chine (poly) 2.51oz Max Print: 1.41m Crepe de Chine (poly) 2.51oz From $39.50
Velvet Fever Poly Satin 3.24oz Max Print: 1.43m Velvet Fever Poly Satin 3.24oz From $39.50
Ella Waterproof Plus 2.06oz Max Print: 1.46m Ella Waterproof Plus 2.06oz From $39.50
Tender Terry Towelling 10.32 oz Max Print: 1.5m Tender Terry Towelling 10.32 oz From $39.50
Suede Vision 7.37oz FR Max Print: 1.46m Suede Vision 7.37oz FR From $39.50
Mayfair Herringbone Weave 7.93oz Max Print: 1.43m Mayfair Herringbone Weave 7.93oz From $39.50
Archway Brushed Twill 8.55oz Max Print: 1.43m Archway Brushed Twill 8.55oz From $39.50
Blossom Lace 1.03oz Max Print: 1.52m Blossom Lace 1.03oz From $39.50
Scuba Crepe 8.55oz Max Print: 1.44m Scuba Crepe 8.55oz From $39.50
Slub Jersey 4.13oz Max Print: 1.49m Slub Jersey 4.13oz From $39.50
Airflow Light 4.28oz Max Print: 1.45m Airflow Light 4.28oz From $39.50
Lifestyle Recycled Poly Jersey 160gsm Max Print: 1.56m Lifestyle Recycled Poly Jersey 160gsm From $39.50
Olympic Sports jersey 5.31oz Max Print: 1.43m Olympic Sports jersey 5.31oz From $39.50
Crepe Stretch 5.60oz Max Print: 1.44m Crepe Stretch 5.60oz From $39.50
Ponte Jersey 7.67oz Max Print: 1.39m Ponte Jersey 7.67oz From $39.50
LoopBack Sweat Jersey 7.37oz Max Print: 1.57m LoopBack Sweat Jersey 7.37oz From $39.50
Heavy Brushed Sweat Jersey 7.67oz Max Print: 1.53m Heavy Brushed Sweat Jersey 7.67oz From $39.50
Scroll Paper Fabric 3.54oz Max Print: 1.29m Scroll Paper Fabric 3.54oz From $39.50
Gaia Eco Woven 100% recycled 7.67oz Max Print: 1.55m Gaia Eco Woven 100% recycled 7.67oz From $72.50
Aida 14 count 5.31 oz Max Print: 1.07m Aida 14 count 5.31 oz From $44.50
Roller Blind Blackout (no light) 8.26oz Max Print: 1.55m Roller Blind Blackout (no light) 8.26oz From $65
Pure Poplin Organic Cotton 148gsm Max Print: 1.49m Pure Poplin Organic Cotton 148gsm From $39.50
Starlight Organza 35gsm Max Print: 1.38m Starlight Organza 35gsm From $39.50
Trooper Nylon Ripstop 55gsm Max Print: 1.46m Trooper Nylon Ripstop 55gsm From $44.50
Rangeen Cotton Twill 208gsm Reactive Max Print: 1.45m Rangeen Cotton Twill 208gsm Reactive From $39.50
Lumin Cotton Drill 249gsm Reactive Max Print: 1.43m Lumin Cotton Drill 249gsm Reactive From $39.50
Layla Stretch Cotton Denim 325gsm Max Print: 1.36m Layla Stretch Cotton Denim 325gsm From $72.50
Bermondsey Twill Recycled 130gsm Max Print: 1.45m Bermondsey Twill Recycled 130gsm From $39.50
Pineapple Leather 685gsm Max Print: 1.45m Pineapple Leather 685gsm From $36.25
Softy Peach Stretch 230gsm Max Print: 1.44m Softy Peach Stretch 230gsm From $44.50
Soft White Nappa Bubble Texture 1.6mm Max Print: 0.7m Soft White Nappa Bubble Texture 1.6mm From $36.25
Cotton Muslin 50gsm Max Print: 1.33m Cotton Muslin 50gsm From $44.50
Artists Poly Canvas 260gsm Max Print: 1.3m Artists Poly Canvas 260gsm From $39.50
Neoprene 600gsm (1-2mm thick) Max Print: 1.24m Neoprene 600gsm (1-2mm thick) From $70
Plain Weave FR Polyester 145gsm Max Print: 1.4m Plain Weave FR Polyester 145gsm From $39.50
Soft White Nappa Smooth 1.4mm Max Print: 0.7m Soft White Nappa Smooth 1.4mm From $36.25
Stiff White Nappa Texture 1-1.5mm Max Print: 0.7m Stiff White Nappa Texture 1-1.5mm From $36.25
Diamond Jersey 7.96oz Max Print: 1.35m Diamond Jersey 7.96oz From $24.50
Poly Georgette Beige 65gsm Max Print: 1.41m Poly Georgette Beige 65gsm From $39.50
Nero Ponte 300gsm Max Print: 1.55m Nero Ponte 300gsm From $39.50

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Custom Polycotton Fabric Printing

What is polycotton fabric?

Poly cotton material is a combination of both natural cotton and synthetic polyester fibres. The fibres are woven together to create a hybrid yarn of the two. However, the percentage of polyester vs. cotton can vary greatly, depending on the use for the fabric. Poly cotton is normally a thin and lightweight fabric, that is surprisingly strong and durable.

A popular choice of fabric for clothing and bedding, poly cotton has the soft and absorbent qualities of cotton as well as the durable and easy to care for nature of polyester.

Some popular poly cotton materials include:

  • Boston Pique Knit – water absorbent, pique knit construct, 4.72oz, mesh like, flexible
  • Lima Cotton Lawn – tightly woven, 4.28oz, smooth, cool, durable, soft, breathable
  • Lima Cotton Poplin – 5.90oz, tight, plain weave, water absorbent, smooth, taut
  • Mayfair Herringbone Weave – soft, cotton feel, tight weave, solid, matte, 7.93oz
  • Mulmul Soft Muslin – muslin weave, super soft, strong, durable, 1.62oz, woven
  • Panama Flo – 4.42oz, woven, durable, solid, strong, taut, half panama
  • Cotton Sheeting – tight, plain weave, 3.83oz, strong, soft face, breathable, spun yarns
  • Woven Canvas – tightly woven, durable, 8.85oz & 11.2oz, non-stretch, smooth

How is it manufactured?

Polycotton fabric is manufactured by combining the natural fiber cotton with the synthetic or manmade fiber, polyester. The fusing of the fibers can be done at either the fiber stage or at the yarn stage. Although it results in a slightly more expensive fabric, combining them at the fiber stage tends to give a more superior quality.

Purposes of polycotton fabric

The purpose of polycotton fabric is to create a material that has the best of both worlds – the natural breathability and beauty of cotton and the durability and longevity of polyester. Mixing the two fibers can utilize the properties of differing strengths, dyeability, breathability and more. Cotton can be added to polyester to help give the polyester more of moisture-wicking finish, and polyester can be added to cotton to give it more durability and flexibility.

By creating a poly cotton material hybrid, you will get a fabric that has the advantages of both fibers; tough, durable, breathable, soft, and affordable.

Properties

The blend of cotton and polyester fibres have a wealth of properties, that makes them a popular choice for many end uses, in particular, clothing and bedding. Some common properties of poly cotton include:

  • Wrinkle resistant
  • Strong and durable
  • Breathable
  • Can be ironed
  • Shrinks less than pure cotton
  • Retain color
  • Cheaper than 100% cotton
  • Fade resistant
  • Can be washed more often
  • Easy to sew

Advantages of polycotton fabric

The blend of the two fibres is created to afford the advantages of both the cotton and the poly fibres into one fabric. While 100% cotton is fully breathable, it can also be more expensive and not as durable as polyester. On the other side, while polyester is not at all breathable, it has brilliant durability and tends to be tear resistant. It is also a cheaper fibre. One can then see that when the two fibres are combined, they create a hybrid yarn that has all the advantages of cotton and polyester.

The final fabric is normally soft, comfortable, and flexible with a breathable nature. It is also tear-resistant, less prone to pilling and static, and can be made into abrasion-resistant fabrics, such as canvas. Poly cotton is also less expensive than 100% cotton, and you can often find different ratios of the fibres, which will suit your end purpose.

Design Your Own

Marbled Velvet Furnishing Leatherette Terry Toweling